Enhancing Manufacturing Asset Reliability with Anomaly Detection
Tech stack
Programming languages Machine Learning Libraries, Data Visualization & Statistical tools
Challenges
● Costly Downtime: Repeated failures of critical assets, like pumps, caused costly downtime, impacting production output and the company's bottom line. ● Inaccurate Anomaly Detection: Existing sensor data analysis methods, despite utilizing 52 sensors, lacked the accuracy needed for early identification of anomalies. ● Data Quality Issues: The provided labeled data, containing null and duplicate values, hindered accurate analysis.
Solutions
● Data Preparation: Conducted exploratory data analysis and applied statistical techniques to ensure data accuracy and reduce dimensionality. ● Anomaly Detection: Developed and implemented multiple machine learning models (IQR, K-Means Clustering, Isolation Forest) for accurate identification of anomalies in sensor data. ● Proactive Maintenance: Enabled proactive maintenance strategies based on early anomaly detection, reducing downtime and optimizing operational efficiency.
Business Impact
- Cost saving
- Data-Driven Decision-Making
- Improved operational efficiency
- Improving production output


